Fully Automatic Hydro Dipping Machine V5.0

Fully-Automatic-Hydro-Dipping-Machine-v5
Fully-Automatic-Hydro-Dipping-Machine-11
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Fully-Automatic-Hydro-Dipping-Machine-v5
Fully-Automatic-Hydro-Dipping-Machine-11
automatic-hydro-dip-tank
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Mode3M fully automatic hydro dip machine
Machine Size300*130*90(cm)/9.84*4.27*2.95(ft)
Overall Size 120*70*90(cm)  / 3.94*2.3*2.79(ft)
Dipping Area Size 200* 110 * 70(cm)/ 2.62*1.97*2.3(ft)
Machine MaterialThickness = 2.5mm +- 0.2mm 201#Stainless Steel
Heating Elements1 Set, 208 -240V, Single Phase, 50 HZ, 6000W
Water Cycle System220V, Single Phase, 50 HZ, 750W
Automatic Spray System130*35.2pcs spray guns, 400w servo motor for guns moving;750w for gun rack moving
Continuous Flow System130*50*30,Power single /3 phases 220/380V 400w servo motor for film release;750w for film machine moving
CertificationCE

Description

Fully Automatic Hydro Dipping Machine for Rims

The HydroDiping, Fully Automatic Hydro Dipping Machine is a state-of-the-art solution for professional water transfer printing operations. Designed with precision automation, it features:

  • Constant temperature regulation
  • Automated film feeding and laying system
  • Integrated activator spray unit
  • Robotic dipping arm
  • Continuous water circulation and filtration

This all-in-one system enables a single operator to manage the entire dipping process efficiently, reducing manual labor and increasing throughput. Tailored for mid-scale production environments, it delivers consistent, high-quality results for rim finishing and other automotive components.

Hydro Dipping Process – Step-by-Step

Step 1: Begin by flushing the water to clean the tank.
Step 2: Use the air nozzle and divider to remove surface bubbles.
Step 3: Lay the hydrographic film gently onto the water surface.
Step 4: Allow the film to hydrate and activate on the water for 25–35 seconds.
Step 5: Spray the activator evenly over the film.
Step 6: The robotic dipping arm lowers the product into the film.
Step 7: Lift the dipped product out of the tank.
Step 8: Dipping process is complete.
Step 9: Rinse the product thoroughly at the rinsing station.

🕒 The entire process takes approximately 1.5 to 3 minutes, ensuring fast and consistent results.

Dual Operation Modes

This machine is available in two operation modes:

1. Fully Automatic Mode

With a single button press, the machine performs the entire process continuously — including film feeding, activator spraying, dipping via the robotic arm, and automatic water cleaning.

  • All parameters such as speed and size can be configured via the integrated PLC control panel.

2. Manual Mode

Each system (water pump, film flow, activator spray, dipping arm) can be operated independently.

  • Ideal for testing, maintenance, or manual fine-tuning.
  • PLC control still allows precise setting of film length, dipping angles, and movement speeds.

Key Features for Efficiency and Precision

  • High-Speed Dipping: Completes one full cycle in just 3 minutes — ideal for medium- to high-volume production.
  • Servo-Controlled Film Feeding: Allows accurate film placement of any length, helping reduce hydrographic film waste.
  • Dual HVLP Spray Guns: Adjustable for different film types, ensuring even and effective activation.
  • 1.5kW Servo Dipping Arm: Stable and precise operation for consistent dipping quality.
  • Heating System: Two 6000W heating elements rapidly heat the water; temperature is adjustable between 25–30°C.
  • Water Circulation & Filtration: A powerful 750W pump removes residual film dust efficiently, filters it instantly, and circulates clean water for the next cycle — saving water and reducing prep time.


Data Sheet

Item NO.TSHDTA2400       L*W*HTSHDTA3000       L*W*HTSHDTA3500       L*W*H
Machine Size 300 *  130  *  90 (cm) 360  *  130  *  90 (cm) 400  *  130  *  90(cm)
  9.84*  4.27 *  2.95(ft) 11.8 *  4.27f*  2.95(ft) 13.12 *  4.27 *  2.95(ft)
 Dipping Area Size 200 *  110 *  70(cm) 260 *  110 *  70(cm) 300 *  110 *  70(cm)
  6.56*  3.6*  2.3(ft) 8.53*  3.6*  2.3(ft) 9.84*  3.6*  2.3(ft)
Total output powerAC 380V 50/60HZ, 18.5KW, 370AMP
Machine MaterialThickness =2.5mm+-0.2mm 201#Stainless SteelThickness =2.5mm+-0.2mm 201#Stainless SteelThickness =2.5mm+-0.2mm 201#Stainless Steel
Dipping Arm Material4*8 2mm thickness aluminum alloy4*8 2mm thickness aluminum alloy4*8 2mm thickness aluminum alloy
Dipping Arm SizeH230*60(cm).holding frame 50*50(cm)H230*80(cm).holding frame 70*150(cm)H230*100(cm).holding frame 90*180(cm)
Dipping Arm Load-bearingElectric 80kgElectric 150kg
Dipping Arm Powersingle /3 phases 220/380V 1500w servo motorsingle /3 phases 220/380V 1500w servo motorsingle /3 phases 220/380V 1500w servo motor
Continuous Flow System130*50*30,Power single /3 phases 220/380V 400w servo motor for film release;750w for film machine moving130*50*30,Power single /3 phases 220/380V 400w servo motor for film release;750w for film machine moving130*50*30,Power single /3 phases 220/380V 400w servo motor for film release;750w for film machine moving
Automatic Spray System130*35.2pcs spray guns, 400w servo motor for guns moving;750w for gun rack moving130*35.2pcs spray guns, 400w servo motor for guns moving;750w for gun rack moving130*35.2pcs spray guns, 400w servo motor for guns moving;750w for gun rack moving
Heating Elements2Set, 208-240V, Single Phase, 50 Hz, 2*6000W2 Sets, 208-240V, Single Phase, 50 Hz, 6000W*2
Water Recirculation System 220V, Single Phase, 50 HZ, 750W 208-240V, Single Phase, 50 HZ, 750W